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High-voltage substation with power transformers at dusk

Consulting Engineers · Since 2015

State-of-the-art electrical energy management solutions

Enerstat Solutions designs, analyses and implements indoor and outdoor substations from 11kV to 132kV, alongside electrical design, engineering, consultancy and value engineering services for industry, utility and infrastructure.

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Ready for Industry
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Trusted across steel, manufacturing, buildings, water & F&B

Enerstat engineers reviewing electrical drawings in a switchgear room

About Enerstat

Consulting engineers & energy management services

Incorporated in 2015, Enerstat Solutions is a Kolkata based electrical engineering company specialised in the design, analysis and implementation of indoor and outdoor substations from 11kV to 132kV for industrial, utility and infrastructure applications. We combine strong domain knowledge with advanced engineering software and digital technologies to deliver safe, efficient and future-ready electrical networks.

Engineering integrity

Every design is defensible against IEC, IEEE, IS and CEA requirements — no shortcuts that shift risk to the client.

Sustainability

Improving energy efficiency lowers both operating cost and environmental impact. Both matter, in that order of urgency.

Value engineering

Value is achieved by improving performance while reducing cost across the whole equipment life cycle.

Partnership

Reliable project support from concept design through commissioning, with one accountable engineering team.

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Solutions & Services

Make your business profitable, ensuring sustainability

End-to-end electrical engineering — from studies and design through digital energy platforms, audits and commissioning.

Power System Studies

ETAP-based load flow, short circuit, protective device coordination, arc flash, harmonic and motor starting studies.

Details

Substation Design & Engineering

Design, analysis and implementation of indoor and outdoor substations from 11kV to 132kV for industry, utility and infrastructure.

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Energy Management, EMS & SCADA

PC and web-based energy monitoring, ABT systems and centralised SCADA for feeders, meters and protection relays.

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Electrical Design & Value Engineering

LV distribution, HVAC and plant electrical design delivered on a value engineering approach that lowers total cost of ownership.

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Consultancy Services

Independent, standards-compliant engineering consultancy across IEC, IEEE, IS and CEA requirements from concept to approval.

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Energy & Electrical Safety Audits

Energy audits, power quality assessment and electrical safety audits that quantify waste and de-risk your installation.

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Testing & Commissioning

Pre-commissioning checks, relay testing, automation loop validation and handover documentation for live installations.

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Digital Substation Solutions

Authorised Schneider Electric partner for IEC 61850 based digital substations that make power infrastructure observable.

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How it works

Complex engineering, explained end to end

Each service follows a clear path from site reality to a measured result — so technical and commercial decision makers see the same picture.

Power system studies

How a plant network becomes a validated, optimised electrical model.

  1. 01

    Power grid

    Site data, SLDs, ratings and load profile.

  2. 02

    ETAP model

    Digital twin of the network built to scale.

  3. 03

    Analysis

    Load flow, short circuit, arc flash, relays.

  4. 04

    Optimisation

    Settings, ratings and protection tuned.

  5. 05

    Result

    Safer, coordinated, compliant network.

Energy management

How consumption turns into measurable savings.

  1. 01

    Factory

    Every feeder, utility and process mapped.

  2. 02

    Energy meters

    Metering at the points that matter.

  3. 03

    Data

    Continuous acquisition and validation.

  4. 04

    Dashboard

    Live KPIs by area, shift and product.

  5. 05

    Savings

    Actions verified against the baseline.

Digital substation

How conventional switchgear becomes a monitored, data-driven asset.

  1. 01

    Substation

    11kV to 132kV indoor or outdoor.

  2. 02

    Sensors

    IEDs, transducers and condition sensors.

  3. 03

    Digital data

    Standard protocols, one data model.

  4. 04

    Control system

    SCADA logic, interlocks and alarms.

  5. 05

    Monitoring

    Remote visibility and trend analysis.

Power quality

Harmonics you can see before you pay for them

Distorted current stresses transformers, cables and capacitors and inflates demand charges. We measure the waveform, model the network and specify filtering and correction so the supply returns to a clean sinusoid.

Measured current with harmonic distortionAfter filtering & power factor correction
High-voltage transmission towers and conductors against a dusk sky

From 11kV distribution to 132kV substations — engineered for uptime, safety and efficiency.

Why choose us

Engineering that lowers cost, downtime and risk

Experience

A decade of substation and distribution engineering across industrial, utility and infrastructure projects since 2015.

Reliability

Designs engineered for the lowest downtime and reduced maintenance cost over the full equipment life cycle.

Safety

Lowest operational hazards and enhanced safety through arc flash aware, standards-compliant engineering.

Innovation

Digital energy, IEC 61850 substations and SCADA that make plants ready for Industry 4.0.

Technical expertise

Strong ETAP and AutoCAD competence, authorised Schneider Electric digital solutions partner.

Scalability

Systems designed for future integration or modification without re-engineering the core network.

Case studies

Results our clients can measure

Swipe to browse →

Generic industrial visualisation representing the steel & foundry sectorSteel & Foundry

132kV substation and 33kV distribution for a growing foundry

Utkal Moulders Pvt. Ltd, Rourkela

Challenge
The foundry needed a dedicated 132kV intake with 33kV distribution to support melting furnace expansion without compromising statutory approval timelines.
Outcome
Approval-ready drawings for the electrical inspectorate, optimised equipment ratings and a distribution network scalable for the next furnace bay.

8-10% lower implementation cost through value engineering

Generic industrial visualisation representing the food & beverages sectorFood & Beverages

125-meter energy monitoring plus active harmonic filtering

Bengal Beverages Ltd (Coca-Cola), Dankuni

Challenge
High harmonic distortion from variable speed drives on bottling lines, with no visibility of section-wise energy consumption.
Outcome
Line-wise consumption benchmarking, improved power factor and distortion brought within acceptable limits at the PCC.

10-15% reduction in running energy cost potential

Generic industrial visualisation representing the steel sectorSteel

Energy management system across 400 x 33kV feeders

Jindal Steel Ltd, Raigarh

Challenge
A large integrated plant needed unified accounting of energy across hundreds of 33kV feeders spread across multiple substations.
Outcome
Department-wise energy accounting, deviation alerts and a factual basis for demand-side management decisions.

Measurable demand-charge reduction from peak visibility

Generic industrial visualisation representing the engineering & metals sectorEngineering & Metals

Hybrid 400A active harmonic filter supply & commissioning

Primetals Technologies, Kolkata

Challenge
Sensitive automation loads were exposed to harmonic pollution and poor power factor at the LV bus.
Outcome
Stable voltage profile, compliant THD levels and reduced nuisance tripping of drives.

Avoided penalty charges and improved equipment life

Generic industrial visualisation representing the water management sectorWater Management

Automation of a public water pumping station

Simplex Infrastructure (PHED)

Challenge
Manual pump operation across a public health engineering scheme caused inconsistent delivery and energy waste.
Outcome
Unattended pump sequencing, reduced dry-run risk and auditable operating data for the utility.

Lower specific energy consumption per million litres pumped

Generic industrial visualisation representing the institutional sectorInstitutional

Auto-synchronising of 2 x 250kVA DG sets with mains

Indian Association for the Cultivation of Science

Challenge
Critical research laboratories required seamless changeover between mains and captive generation.
Outcome
Uninterrupted supply to sensitive loads with the lowest possible downtime during grid disturbances.

Reduced diesel run-hours through optimised load sharing

Client voices

What our clients say

Enerstat's substation design was approval-ready on the first submission. Their ETAP studies gave us confidence in every equipment rating.
Project Head · Foundry Plant, Amta Foundry Park
The energy monitoring system finally gave us line-wise numbers. Decisions that used to be guesswork are now backed by data.
Plant Engineer · Beverage Bottling Plant, Dankuni
Harmonic issues that had troubled our drives for years were resolved after their power quality survey and filter sizing.
Maintenance Manager · Metals & Engineering, Kolkata
A genuinely value-engineered design. We reduced implementation cost without compromising safety or scalability.
Director · Manufacturing Group, West Bengal

Planning a substation, audit or energy management project?

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