Case Studies

Engineering outcomes, documented

Each project below states the client, the challenge, the engineering solution, the outcome and the savings achieved or made available.

Steel & Foundry

132kV substation and 33kV distribution for a growing foundry

Utkal Moulders Pvt. Ltd, Rourkela

Challenge: The foundry needed a dedicated 132kV intake with 33kV distribution to support melting furnace expansion without compromising statutory approval timelines.
Solution: Complete design and engineering of the indoor/outdoor substation, protection philosophy, earthing and 33kV distribution, validated through ETAP load flow, short circuit and relay coordination studies.
Outcome: Approval-ready drawings for the electrical inspectorate, optimised equipment ratings and a distribution network scalable for the next furnace bay.

8-10% lower implementation cost through value engineering

Food & Beverages

Bengal Beverages Ltd (Coca-Cola), Dankuni

Challenge: High harmonic distortion from variable speed drives on bottling lines, with no visibility of section-wise energy consumption.
Solution: PC-based energy monitoring across 125 meters combined with active harmonic filters sized from measured harmonic spectra.
Outcome: Line-wise consumption benchmarking, improved power factor and distortion brought within acceptable limits at the PCC.

10-15% reduction in running energy cost potential

Steel

Jindal Steel Ltd, Raigarh

Challenge: A large integrated plant needed unified accounting of energy across hundreds of 33kV feeders spread across multiple substations.
Solution: Architecture, integration and commissioning of a plant-wide energy management system consolidating 400 feeders into a single reporting platform.
Outcome: Department-wise energy accounting, deviation alerts and a factual basis for demand-side management decisions.

Measurable demand-charge reduction from peak visibility

Engineering & Metals

Primetals Technologies, Kolkata

Challenge: Sensitive automation loads were exposed to harmonic pollution and poor power factor at the LV bus.
Solution: Supply and commissioning of hybrid 400A active harmonic filters with detuned reactive compensation, engineered from a measured power quality survey.
Outcome: Stable voltage profile, compliant THD levels and reduced nuisance tripping of drives.

Avoided penalty charges and improved equipment life

Water Management

Simplex Infrastructure (PHED)

Challenge: Manual pump operation across a public health engineering scheme caused inconsistent delivery and energy waste.
Solution: Design services for pumping station automation covering control philosophy, instrumentation, panel design and SCADA interfacing.
Outcome: Unattended pump sequencing, reduced dry-run risk and auditable operating data for the utility.

Lower specific energy consumption per million litres pumped

Institutional

Indian Association for the Cultivation of Science

Challenge: Critical research laboratories required seamless changeover between mains and captive generation.
Solution: Design of the auto-synchronising scheme, load sharing logic, protection and interlocks for two 250kVA DG sets.
Outcome: Uninterrupted supply to sensitive loads with the lowest possible downtime during grid disturbances.

Reduced diesel run-hours through optimised load sharing

We start with measurement and modelling — never with assumptions.